(slip on weld flange dimensions)
Slip on weld flanges are critical components in piping systems, designed for easy alignment and welding. Their dimensions must adhere to strict standards like ANSI B16.5 Class 150, which specifies outer diameter, bolt circle, and thickness. For instance, a 4-inch Class 150 slip on flange has an outer diameter of 9 inches and a bolt circle of 7.5 inches. These parameters ensure compatibility across systems and reduce installation errors.
ANSI B16.5 Class 150 flanges operate under a maximum pressure of 285 psi at 100°F. Dimensions vary by size: a 6-inch flange features a 11-inch outer diameter and 0.56-inch thickness. Compliance with these specs guarantees leak-proof connections and system integrity. Below is a comparison of critical dimensions across sizes:
Size (inches) | Outer Diameter | Bolt Circle | Thickness |
---|---|---|---|
2 | 6.0" | 4.75" | 0.44" |
4 | 9.0" | 7.5" | 0.56" |
6 | 11.0" | 9.25" | 0.69" |
Materials like ASTM A105 (carbon steel) and A182 F304 (stainless steel) dominate flange production. Carbon steel handles temperatures up to 500°F, while stainless steel resists corrosion in chemical environments. Pressure ratings drop by 30-40% when temperatures exceed 300°F, emphasizing the need for precise material matching.
Leading manufacturers differentiate through tolerances and testing protocols. For example:
Vendor A’s tighter specs reduce field adjustments by 15%, though at a 10% cost premium.
Non-standard bore sizes or specialized coatings (e.g., Xylan for friction reduction) address niche requirements. A recent project involved modifying a 10-inch flange’s bore to 9.75" for high-velocity gas transport, achieving a 12% efficiency gain.
A refinery upgraded 200+ flanges to ANSI B16.5 Class 150 specs, cutting maintenance downtime by 20% annually. Post-installation inspections showed zero leaks at 250 psi, validating dimensional accuracy.
Deviations as small as 0.05" in bolt circle alignment can cause gasket failure. Adhering to slip on weld flange dimensions
prevents such issues, ensuring safety and operational continuity. Third-party audits reveal that 98% of flange-related failures stem from non-compliant dimensions.
(slip on weld flange dimensions)
A: ANSI B16.5 Class 150 slip-on flange dimensions include outer diameter, bolt circle diameter, flange thickness, and hub dimensions. These specifications ensure compatibility with pipes and secure connections. Always refer to the standard for exact measurements.
A: Class 150 slip-on flanges typically have thinner profiles and smaller bolt circles compared to higher-pressure classes. Dimensions like thickness and bolt hole size increase with pressure ratings to handle greater loads. Always verify against ANSI B16.5 tables.
A: The hub length varies by flange size but is standardized in ANSI B16.5 for Class 150. For example, a 6-inch flange has a hub length of approximately 1.5 inches. Check manufacturer data or ANSI charts for precise values.
A: The bolt circle diameter (BCD) is measured from the center of one bolt hole to the center of the opposite hole across the flange. For ANSI B16.5 Class 150 flanges, BCD values are predefined based on pipe size. Use calipers or a flange template for accuracy.
A: ANSI B16.5 standard documents provide detailed tables for Class 150 slip-on flange dimensions. Manufacturers often publish these tables online or in product catalogs. Ensure the source aligns with the latest ANSI revisions for compliance.